PMDC Gearmotor Does the Heavy Lifting

Warehouse Lifter
Warehouse Lifter / Materials Handling

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In any work environment – manufacturing, retail, warehousing and lo­gistics or other industries – staff is often required to move heavy loads. Material-handling duties in industry strongly relate to industrial injuries, in spite of a great deal of lifting aspects that can be done by lifting aids. When safety was a concern, and performance was required, this international lifting systems manufacturer came to us for a custom gearmotor — and our engineers delivered.

The Design Challenge

The customer required a very compact, still powerful gearmotor to lifting and hold secure load of up to 200 kg (440 lb). Because these lifts were to be portable, the background system worked only at 24VDC using battery power. The customer's goal was to simplify the system, eliminating external brakes; that required the box itself to be self-locking when loaded. Silent running was also an important requirement to render the lifts suitable for use in sound sensitive surroundings.

The Solution

Bodine engineers created a rugged design based on the successful 33A-GB/ H hollow shaft PMDC gearmotor. The last configuration was a long working time on the job lifting application, both in torque and strength.

Key Design Features

  • Sealed, maintenance-free gearhousing for long service life
  • Hardened output gearing providing high torque in a compact footprint
  • Custom windings optimized for higher speed and torque at 24VDC operation
  • Metric shaft and mounting threads for easy integration
  • Enhanced sealing with PG strain relief to protect against contaminants
  • Stainless steel drive shaft for added strength and durability

Reliable Power for Material Handling

With a powerful torque, a short design and the convenience of connection by battery, this PMDC geared motor is an efficient maintenance-free solution for contemporary lifting equipment. The result is quiet self-locking drive that enhances safety, reduces downtime and delivers reliable performance when subjected to heavy loads.

Bodine brings over 115 years of problem solving experience to a wide range of applications in industries as diverse as energy production, medical, packaging, industrial automation, and solar powered outdoors equipment. We look forward to working with you on your next fractional-horsepower gearmotor design challenge.

Application Insights

The Design Requirement

An industrial lifter required a 24VDC gearmotor that would be capable of lifting up to 440 lbs.

The Solution

  • 33A-GB/H hollow shaft with modified 24VDC windings for higher speed and torque
  • Self-locking gearhead eliminated need for external brakes
  • Modified enclosure provided extra sealing and PG strain relief.
Stock / standard 33A-GB/H gearmotor
Stock / standard 33A-GB/H gearmotor